Intro to 3D modeling - 2
        
        
          2. This is the mold box and the mold it produced used
        
        
          to make the door. You can see where I glued a piece of
        
        
          plastic sheet to repair the broken wall.
        
        
          2
        
        
          of custom windows that would be difficult or impossible to
        
        
          build with conventional methods. Fortunately I have a small
        
        
          mill and lathe with digital readouts, and I set about develop-
        
        
          ing what I call my “lost wax” mold making process. For win-
        
        
          dows with straight lines, it worked well, but it ran into trouble
        
        
          making curves. A CNC mill would take care of curves, but I’m
        
        
          not too keen on spending $8000 for one. Although the quality
        
        
          of the parts produced from molds created by my machines is
        
        
          excellent, it has a couple of problems – you only get one mold
        
        
          and it is difficult to provide pathways to vent excess resin.
        
        
          I have been watching the development of 3D printing at vari-
        
        
          ous trade shows. It has been slowly getting good enough
        
        
          for modeling. Then at last summer’s C&O Historical Society
        
        
        
        
          MRH-Aug 2014