Shoofly free-moN module - 5
        
        
          4
        
        
          3
        
        
          3-4: Free-moN requires ¾” birch ply module end
        
        
          plates. The rest of the module is made out of ½”
        
        
          sanded plywood. While I used foam core between the
        
        
          frame and the 2” pink foam, ¼” lauan plywood would
        
        
          have been a sturdier choice, despite the slight weight
        
        
          increase.
        
        
          The more high-quality detail you have in your scenes, the more
        
        
          the viewer is sucked in. They don’t even realize the empiri-
        
        
          cal measurements of the module benchwork while you, as the
        
        
          module owner, will appreciate the slimmer size when trans-
        
        
          porting and storing them.
        
        
          
            Benchwork Sections:
          
        
        
          Just to same-page our terminology: in Free-moN a “module”
        
        
          is a unit bound by standardized end plates, and may be made
        
        
          up by two or more “sections” that interface in any way the
        
        
          modeler wants.
        
        
          Free-moN standards call for ¾” birch plywood end plates. The
        
        
          high-quality ply ensures the non-warping surface necessary
        
        
          for clamping smooth butt-joints together but unless you have
        
        
          the arm strength of (Charles) Atlas, you don’t want to build
        
        
          the entire module out of the heavy wood. So I glued-and-
        
        
          screwed ½” sanded ply to construct the rest of the bench-
        
        
          work, with angled gussets to reinforce the crossbeams and
        
        
          sectional end pieces (3) An adjustable miter chop saw made
        
        
          the angles a snap.
        
        
          Mindful of using more wood with its increased weight, I
        
        
          glued a section of foam core under the 2” pink foam (4) to
        
        
          cap the ply sections. While the sectional benchwork has held
        
        
          up well over the past two years, the Voice of Experience
        
        
          notes that a 1/8” or 1/4" lauan baseboard would have
        
        
          bonded better to the framework, provided a sturdier base for
        
        
          the turnout control, and probably prolonged the structural
        
        
          life of the module over time.
        
        
          
            “The more high-quality detail you have in your
          
        
        
          
            scenes, the more the viewer is sucked in. ”
          
        
        
        
        
          MRH-Nov 2013