Batch-building freight cars 101part 2- 2
        
        
          26-27: All of the parts for our stock car build are
        
        
          sorted into boxes. Kit boxesworkwell for this. The
        
        
          photoon the right shows the sort for a build of 12
        
        
          refrigerator cars – notice that the car endswith the
        
        
          reportingmarks and car numbers are kept with the
        
        
          corresponding car body.
        
        
          Originally, I built abatchof 12PFE reefer carswith the inten-
        
        
          tionof using thephotos from that build for this article.
        
        
          Unfortunately, I got sowrappedup inbuilding the cars that I
        
        
          didn’t takeenoughphotos. This timewith the stock car build,
        
        
          I wasmore careful and tookmorepictures. I alsotimedeach
        
        
          step. I did this to show that buildingdetailed cars doesn’t
        
        
          take as long as youmight think. Everyonehas different skills,
        
        
          so I’mnot surehow applicable thetime informationwill be,
        
        
          other than to showwhere thetime goeswhenbuilding this
        
        
          typeof kit.
        
        
          
            Identify subassemblies, couplers, and trucks
          
        
        
          Thereare threemainassemblies for thisbuild: underbody, car
        
        
          bodyand roof. Since I havealreadybuiltmanyof these cars,
        
        
          therewasnoneed toassemblea car or subassemblybefore
        
        
          startingon thebatch. I decided touse the trucks andwheels
        
        
          suppliedwith thekits, asP2K trucks andwheelsets aregreat.
        
        
          For couplers, I usedKadee#58s (my standard). Thereare78
        
        
          individual parts ineachkit (total for four kits is 312parts).
        
        
          
            Sort and unpack:
          
        
        
          I beganby sorting theparts into threegroups and then into
        
        
          smaller subsets (26). All thegroupedpartswent intoboxes.
        
        
          This step took sixminutes to complete.
        
        
          
            Cut out and assemble:
          
        
        
          
            Phase one assembly – underbodies
          
        
        
          Thispart of the constructionwas straightforward. Theunder-
        
        
          bodyparts (28) included: Thebody, brake rigging, underbody
        
        
          frame, and the coupler boxes. Thebrake linepartson the
        
        
          27
        
        
          26
        
        
        
        
          MRH-Apr2014