 
          DCC Impulses column - 9
        
        
          
            5.0 Wire motor
          
        
        
          Okay, we are through tearing things down. Time to start put-
        
        
          ting them back together.
        
        
          First we will isolate the motor and attach wires to it. More TCS
        
        
          30 AWG wire is needed, this time in gray and orange.
        
        
          The trick in isolating the motor is to get the copper clip that
        
        
          connected the motor to the frame half off and a wire soldered
        
        
          onto the brush cap without melting the motor body. There are
        
        
          two ways to do this:
        
        
          1)  Remove the brush holder from the plastic motor housing
        
        
          – pry it up with a flat bladed screwdriver, without loosing the
        
        
          parts inside. Remove the copper contact strip. Solder the wire
        
        
          to the cap of the brush holder Reassemble the brush unit into
        
        
          the motor. The upside of this is that you have the brush holder
        
        
          out of the motor and cannot melt the plastic frame. The down
        
        
          side is that you have to keep track of the brush holder, the cap,
        
        
          the spring and the brush and reassemble them correctly.
        
        
          
            14
          
        
        
          14: Cab floor replacement and painting – repairing dam-
        
        
          age from prior DCC installations.
        
        
          MRH-Jan 2013