 
          The Lite and Narrow  Column - 10
        
        
          
            16
          
        
        
          16: An early Funaro and Camerlengo steel East Broad
        
        
          Top steel boxcar with the Clinch River herald. I letter
        
        
          the cars for my railroad but they are numbered for the
        
        
          prototype.
        
        
          built-up bolster, the Hoffman Simplex trucks were used for
        
        
          the car.
        
        
          
            Scratchbuilding boxcars
          
        
        
          In the process of developing my Tweetsie fleet of boxcars, I dis-
        
        
          covered two unique cars. They are cars 430 and 443, one of each
        
        
          size car. What makes them unique is that they are covered in
        
        
          galvanized metal that Tweetsie applied to them on the sides and
        
        
          ends. For years there has been a discussion about the metal used
        
        
          on these cars, and many thought that it might be aluminum.
        
        
          Recent research on the cost of aluminum at the time of this con-
        
        
          version suggests otherwise.
        
        
          The methods I am using to build these and other freight cars can
        
        
          be used in any scale. So if you have a unique car that you want to
        
        
          build, or there are none produced for your favorite railroad, then
        
        
          feel free to try them.
        
        
          I prefer to work on flat surfaces for my car construction. This is
        
        
          because I have made masters in the past for cars that weren’t
        
        
          available at the time. For these cars, I used Evergreen freight car
        
        
          siding, reversed for the metal cars.
        
        
          Using drawings from “Along the ET&WNC,” I cut both sides to
        
        
          length and height. I took the measurements from the data in
        
        
          the drawing and cut the fascia from scale 1” x 3” wood. This
        
        
          was glued into place using CA. The door was cut from sty-
        
        
          rene and positioned according to the drawings. I made the
        
        
          ladder uprights from 2” x 3” wood and glued them into posi-
        
        
          tion with CA.
        
        
          Tichy has made boxcar building an easy chore with their hard-
        
        
          ware releases. Part number 3070 provides all that you need to
        
        
          build several cars, with the door hangers and stops and locks.
        
        
          They have also introduced roofwalk supports since I built the gal-
        
        
          vanized cars, making that job much easier.
        
        
          With the car sides and ends completed, I constructed a jig for
        
        
          the underframe. I used the drawings to get the correct spacing
        
        
          and used the correct size of wood to glue the spacers into place.
        
        
          These were glued to a sheet of .040” styrene and were made
        
        
          short enough to use with various lengths of cars. I cut the wood
        
        
          for the frame to length and squared them before attaching the
        
        
          end sills. After the glue had dried, I removed the underframe
        
        
          from the jig and glued scale 2” x 8” boards to the floor.
        
        
          I glued the sides and ends into place, bracing them with scrap
        
        
          styrene strips. The roof is cut from Evergreen freight car siding
        
        
          and reversed to show the smooth side. Panels were scribed in
        
        
          the roofing to represent the tin roof on the cars. For the roof
        
        
          support, .080” styrene was run down the middle of the car. A
        
        
          better solution is to make roof supports in the same shape as
        
        
        
        
          MRH-Feb 2014